BMW 7_aya the E38 series from 1994 to 2002
1. Introduction
2. Governing bodies and methods of operation
3. Settings and routine maintenance of the car
4. Engine
4.1. General information and preparatory operations
4.2. Check of compression pressure
4.3. Check of the engine by means of the vacuum gage
4.4. Petrol M60/1 and M60/2 engines
4.5. M62 engine
4.6. Diesel M57 engine
4.7. Diesel M67 engine
5. Cooling systems of the engine, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Manual box of gear shifting and coupling
9. Automatic transmission
10. Cardan and power shafts, reducer, differential and stupichny assemblies
11. Brake system
12. Suspension bracket and steering
13. Body
14. Onboard electric equipment
15. Schemes of electric equipment




4-dvigatel.html

4. Engine

Specifications

General information and specifications

Operating procedure of cylinders

see Specifications to the Head Sistemy of electric equipment of the engine

M51 engine

Type Diesel, 6-cylinder, line, OHC
Code designation of the engine 25 6T 1
Trade designation of model, year of release 725 tds, from 1996 to 2002
Diameter of the cylinder//piston stroke, mm 80/82.8
Volume of cylinders, cm3 2499
Extent of compression 22:1
Power, кВт@об / mines 105@4600
Turns of H/H, rpm ± 50
  • Without additional consumers
770
  • With the included transfer and To/in
750
Maximum frequency of rotation of a bent shaft, rpm 5250 ± 50
Maximum torque, Nm@ob / mines 280@2200
Value of a compression, atm. more than 20

M52 B 20, M52TU B 20 engines

Type Petrol, 6-cylinder, line
Diameter of the cylinder//piston stroke, mm 80/66
Volume of cylinders, cm3 1991
Extent of compression 11:01
Power, кВт@об / mines 110@5900 (240@5000) *
Maximum frequency of rotation of a bent shaft, rpm 6500
Maximum torque, Nm@ob / mines 190@200 (for M52 B20)
Value of a compression, atm. 10 ÷ 11

* For the M52TU B 20 engine

M52 B 25, M52TU B 25 engines

Type Petrol, 6-cylinder, line
Diameter of the cylinder//piston stroke, mm 84/75
Volume of cylinders, cm3 2494
Extent of compression 10.5:1
Power, кВт@об / mines 125@5500 *
Maximum frequency of rotation of a bent shaft, rpm 6500
Maximum torque, Nm@ob / mines 245@3950 *
Value of a compression, atm. 10 ÷ 11

* Data only for the M52 B 25 engine

M52 B 28, M52TU B 28 engines

Type Petrol, 6-cylinder, line, DOHC
Code designation of the engine 28 6S 1
Trade designation of model, year of release 728i (728iL), from 1994 to 2001
Diameter of the cylinder//piston stroke, mm 84/84
Volume of cylinders, cm3 2793
Extent of compression 10.2:1
Power, кВт@об / mines 142@5300 *
Turns of H/H, rpm ± 50
  • Without additional consumers
750
  • With included To/in
780
  • With the included transfer and To/in
720
Maximum frequency of rotation of a bent shaft, rpm 6500 ± 50
Maximum torque, Nm@ob / mines 280@3950
Value of a compression, atm. 10 ÷ 11

* Data only for the M52 B 28 engine

M57 engine (D 30)

Type Diesel, 6-cylinder, line, DOHC, with the fuel distributive highway (Common Rail)
Trade designation of model, year of release 730d, from 1998 to 2001
Diameter of the cylinder//piston stroke, mm 84/88
Volume of cylinders, cm3 2926
Extent of compression 18:01
Power, кВт@об / mines 135@4000
H/H turns (under any conditions), rpm 750 ± 50
Maximum frequency of rotation of a bent shaft, rpm
  • At the motionless car
4600 ± 100
  • During the movement
4800 ± 100
Maximum torque, Nm@ob / mines 410@2000 ÷ 3000

M60/1 engines (B 30) and M60/2 (B 40)

Type Petrol, V-shaped, 8-cylinder, DOHC
Code designation of the engine 30 8 S1 *, 40 8 S1 **
Trade designation of model, year of release
  • M60/1
730i (730iL), from 1994 to 1996
  • M60/2
740i (730iL), from 1994 to 1996
Corner between blocks of cylinders, a hail. 90
Diameter of the cylinder//piston stroke, mm
  • M60/1
84/67.6
  • M60/2
89/80
Volume of cylinders, cm3
  • M60/1
2997
  • M60/2
3982
Extent of compression
  • M60/1
10.5:1
  • M60/2
10:1
Power, kW @ rpm 125@5500 *
Turns of H/H, rpm
  • Without additional consumers
600 ± 50
  • With included To/in
750 ± 50
  • With included To/in and transfer
750 ± 50
Maximum frequency of rotation of a bent shaft, rpm 6500 ± 50
Value of a compression, atm. 12 ÷ 14

* Data for the M60/1 engine

** Data for the M60/2 engine

M62 engines (B 35, B 44)

Type Petrol, V-shaped, 8-cylinder, DOHC
Code designation (B 35, B 44) 35 8 S1//44 8 S1
Trade designation of model, year of release
  • M62 B 35
735i, since 1996
  • M62 B 44
740i, since 1996
Diameter of the cylinder//piston stroke, mm
  • M62 B 35
84/78.9
  • M62 B 44
92/82.7
Volume of cylinders (B 35//B 44), cm3 3498/4398
Extent of compression 10: 1
Turns of H/H, rpm
  • Without additional consumers
580 ± 50
  • With included To/in
700 ± 50
  • With included To/in and transfer
700 ± 50
Maximum frequency of rotation of a bent shaft (B 35//B 44), rpm 6200/6100 (((± 50)
Value of a compression, atm. 12 ÷ 14

M67 engine

Type Diesel, V-shaped, 8-cylinder, DOHC, with the fuel distributive highway (Common Rail)
Trade designation of model, year of release 740d (740dL), since 1999
Diameter of the cylinder//piston stroke, mm 84/88
Volume of cylinders, cm3 3901
Extent of compression 18:1
Power, кВт@об / mines 180@4000
H/H turns (with included To/in and (or) transfer), rpm 750 ± 50
Maximum frequency of rotation of a bent shaft, rpm
  • At the motionless car
4600 ± 100
  • During the movement
4800 ± 100
Maximum torque, Nm@ob / mines 560@1750 ÷ 2500

M73 engine (B 54)

Type Petrol, V-shaped, 12-cylinder, OHC
Code designation of the engine 56 12 1
Trade designation of model, year of release 750i (750iL), since 1994
Corner between blocks of cylinders, a hail. 60
Diameter of the cylinder//piston stroke, mm 85/79
Volume of cylinders, cm3 5379
Extent of compression 10.0:1
Power, кВт@об / mines 240@5000
Turns of H/H, rpm
  • Without additional consumers
600 ± 50
  • With included To/in
700 ± 50
Maximum frequency of rotation of a bent shaft, rpm 6000 ± 50
Maximum torque, Nm@ob / mines 490@3900
Value of a compression, atm. 10 ÷ 12

Block of cylinders

The most admissible gap at wear of details between the piston and the cylinder, mm

M51, M57 (D25), M52 engines 0.015
M60/1, M60/2, M62, M73 engines 0.010

M51 (DTS), M57 (D25) engines

Diameter of the cylinder, mm
New//admissible wear 80.000+0.018/80.000+0.040
Intermediate size (new//admissible wear) 80.080+0.018/80.080+0.040
1st repair size (new//admissible wear) 80.250+0.018/80.250+0.040
Ovality and conicity of the cylinder (new//admissible wear), mm 0.01/0.04
M52 B 20, M52 B 25 engines
Diameter of the cylinder (B 20//B 25)1), mm 80.000+0.010/84.000+0.010
Admissible ovality//conicity tsilindra1), mm 0.005/0.010

1) New or processed

M52 B 28 engine

Diameter tsilindra1), mm  
  • Standard
84.000+0.010
  • 1st repair size
84.250+0.010
  • The 2nd repair size (only for pig-iron blocks)
84.500+0.010
Admissible ovality//conicity tsilindra1), mm 0.005/0.010

1) New or processed

M52TU B 20, B 25, B 28 engines

Diameter of the cylinder (B 20//B 25 and B 28) 1), mm
  • Standard
80.000+0.010/84.000+0.010
  • The 1st repair size (only for the aluminum block with pig-iron sleeves)
80.250+0.010/84.250+0.010
Admissible ovality//conicity tsilindra1), mm 0.005/0.010

1) New or processed

M57 engines (D 30), M67

Diameter of the cylinder, mm
  • New//admissible wear
84.000+0.018/84.000+0.040
  • Intermediate size (new//admissible wear)
84.080+0.018/84.080+0.040
  • 1st repair size (new//admissible wear)
84.250+0.018/84.250+0.040
Ovality and conicity of the cylinder (new//admissible wear), mm 0.01/0.04

M60/1 engines (B 30), M60/2 (B 40)

Diameter of the new cylinder, mm
  • M60/1
84.000+0.014
  • M60/2
89.000+0.014
Admissible ovality of the new cylinder, mm 0.007

M62 engines (B 35, B 44, B 46)

Diameter of the new cylinder, mm
  • B 35
84.000+0.014
  • B 44
92.000+0.014
  • B 93
93.000+0.014
Admissible ovality of the new cylinder, mm 0.007
M73 engine (B 54)
Diameter tsilindra1), mm
  • Class 0, A//B size
85.000+0.010/85.011+0.009
  • Class 00, A//B size
85.080+0.010/85.091+0.009
  • Class 1, A//B size
85.250+0.010/85.261+0.009
  • Class 2, A//B size
85.500+0.010/85.511+0.009
Admissible ovality and conicity tsilindra1), mm 0.01

1) New or processed

Head of the block of cylinders

The directing plugs of valves as spare parts are not delivered. On M51, M57 and M67 engines processing of a head of cylinders is not admissible.

On M57 and M67 engines grinding in of saddles of valves is not admissible.


Oil gap of the valve in the directing plug, mm

0.5
Nominal internal diameter of the installed valve plug., mm

M51, M52, M52TU, M60/1, M60/2, M62 engines (admission of H7)

  • Nominal
6.0
  • Class 1//2
6.1/6.2

M57, M67 engines

6 +0.015/+0.03

M73 engine (admission of H7)

  • Nominal
7.0
  • Class 1//2
7.1/7.2
Width of the persistent bearing of the camshaft, mm
  • M51 engine
21.85-0.08
  • M52 and M52TU engines
20, admission of d8
  • M57 and M67 engines
18.85-0.08
Width of a guide of the bearing of the camshaft, mm
  • M60/1, M60/2 engines
18.85-0.08
  • M62 engine
21.90-0.06
  • M73 engine
21.85-0.08
Nominal height of a head of cylinders (except M51, M57 and M67 engines), mm 140
The admission on processing of a head of cylinders, mm
  • M52, M52TU, M60/1, M60/2, M62 engines
139.7
  • M73 engine
139.8
Diameter of bearings of the camshaft of M57, M67 engines, mm 23, admission of the G7
Valve saddle corners (working//external//internal), hail.
  • M51 engine
45/15///60
Width of a working facet of a saddle of the valve (inlet//final), mm
  • M51 engine
2.00 ± 0.25//2.75 ± 0.15
  • M52, M52TU engines
1.65 ± 0.25//1.65 ± 0.25
  • M57 engines
1.45 ± 0.25//1.45 ± 0.25
  • M60/1, M60/2, M62 engines (B 35, B 44)
1.25 ± 0.25//1.65 ± 0.35
  • M62 engine (B 46)
0.95 ± 0.30//1.50 ± 0.35
  • M67 engine
1.20 ± 0.25//1.43 ± 0.25
  • M73 engine
1.65 ± 0.25//2.00 ± 0.25
External diameter of a saddle of the valve (inlet//final), mm
  • M51 engine
35.5/30.6
  • M52 B 20 engine
29.4/26.4
  • M52 B 25 and B 28 engines
32.4/29.4
  • M52TU B 20 engine
29.4/26.5
  • M52TU B 25 and B 28 engines
32.4/30.0
  • M60/1, M62 engines (B 35)
31.5/28.0
  • M60/2, M62 engines (B 44, B 46)
34.5/30.0
  • M73 engine
41.5/35.6

Bent shaft and flywheel

Nominal diameter of radical necks (yellow//green//white), mm

  • M51, M52, M52TU engines
59.987 ± 3//59.980 ± 3//59.973 ± 2
  • M57 engine
59.980 ± 3//59.973 ± 3//59.966 ± 2
  • M60/1, M60/2, M62, M67, M73 engines
69.984+0.006/69.977+0.006///69.971+0.005
  • M73 engine
74.984+0.006/74.977+0.006///74.971+0.005
Diameter of radical necks (class 1//2//3), mm see nominal diameter there are-0.25//-0.50//-0.75 mm
Radial gap of bearings of a bent shaft, mm
  • M51, M52, M52TU engines
0.020 ÷ 0.058
  • M57 engine
0.019 ÷ 0.052
  • M60/1, M60/2, M62 engines
0.020 ÷ 0.050
  • M67 engine
0.028 ÷ 0.056
M73 engine 0.026 ÷ 0.052
Axial gap of a bent shaft, mm
  • M51, M52, M52TU engines
0.080 ÷ 0.163
  • M57 engine
0.080 ÷ 0.234
  • M60/1, M60/2, M62, M67, M73 engines
0.085 ÷ 0.257
Sizes of necks of the persistent bearing of a bent shaft, mm (admission of F8)

M51, M52, M52TU, M57 engines

  • Nominal
25.0
  • Class 1//2
25.2/25.4

M60/1, M60/2, M62, M67 engines

  • Nominal
32.0
  • Class 1//2//3
32.2/32.4///32.6

M73 engine

  • Nominal
31.0
  • Class 1//2//3
31.2/31.4///31.6
Marking of conrod bearings of a bent shaft, mm

M51, M52, M52TU, M57, M73 engines

  • Nominal
45.0
- 0.009
- 0.025

  • Class 1//2
44.75
- 0.009
// 44.50 - 0.009
- 0.025
- 0.025

M60/1, M60/2, M62 engines

  • Nominal
48.0
-